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JapaneseBlow-Off Energy-Saving Retrofit
A Large Automotive Parts Manufacturer
● Before: Continuous high-pressure blowing
● After: Tornado Air Knife + Pulse Valve
● Overall Air Savings: 48.5%
By replacing the existing copper-pipe blow-off system with the new solution, the plant achieved a significant reduction in compressed air consumption, saving over RMB 350,000 in electricity costs annually, with an investment payback period of just 6 months.
USC Non-Contact Dust Removal Solution
3C Precision Electronics / Semiconductor Wafer Line
● Solution: USC Dry-Type + Electrostatic Pulse
● Surface Micro-Contaminant Removal Rate: 99.8%
● Product Scratch Rate: 0%
This solution effectively eliminates micron-level dust residue on optical glass and wafer surfaces in high-cleanliness applications, increasing product yield by 15%.
Bottle/Pouch Drying Station
Food & Pharmaceutical / High-Speed Packaging Line
● Solution: Bottle Drying + Reciprocating Drying Station
● Line Speed: 36,000 bottles/hour
● Labeling Pass Rate: 99.9%
This solution achieves high-speed drying after washing and sterilization, completely eliminating issues such as unclear inkjet coding and label adhesion failure caused by residual moisture on bottle bottoms and necks.
Air Knife Drying for Lithium Batteries
Lithium Battery Production Line
● Solution: Tornado Air Knife Drying System
● Cell Residual Moisture Rate: ≤0.05%
● Drying Efficiency Improvement: 40%
Effectively removes residual moisture from cells, PACK trays, and housings after washing — preventing water stains from affecting subsequent assembly and inspection processes, reducing defect rates, and improving overall automated production line efficiency.
High-Speed Glass Bottle Drying Station
Food & Beverage Glass Bottle Packaging Line
● Solution: Bottle Air Knife Drying System
● Production Speed: 42,000 bottles/hour
● Labeling Pass Rate: 99.9%
Thoroughly removes surface moisture from glass bottles, ensuring stable coding, labeling, and packaging operations — effectively eliminating issues such as label wrinkling, detachment, and blurred inkjet printing.
High-Moisture Exhaust Gas Cyclone Separation Solution
Environmental Food Waste Treatment Project
● Solution: High-Moisture Cyclone Separator
● Dust Removal Rate: 95%+
● Continuous Operation: 24/7
Designed to handle high-moisture, high-dust-content exhaust gases generated after high-temperature fermentation, this solution achieves effective pre-separation of dust particles, reducing the load on downstream deodorizing equipment, minimizing clogging and maintenance frequency, and significantly enhancing the overall stability of the exhaust gas treatment system.